VERO-S Quick-Change Pallet System

90% cost savings due to workpiece set-up outside the machine in parallel to the automated placement!

The set-up time optimizer.


VERO-S is the modular quick-change pallet system for very fast and extremely precise resetting of workpieces, clamping devices or other equipment on modern 3, 4 or 5-axis machining centers. It reduces set-up times by up to 90% and thus ensures optimum use of the machine capacity. VERO-S clamps workpieces, pallets, modules for stationary use, and tombstones using one or more clamping pins.

Your added value

  • 90% savings on set-up costs and optimal utilization of the machine's capacities
  • Patented dual stroke system for extremely high pull-down forces
  • Turbo integrated as standard - Increased pull-in force of up to 300% for maximum use of the machine performance
  • Corrosion-free and completely sealed modules - Long life span and maximum process reliability
  • Air purge optional - Protection from chips and coolant when changing pallets
  • Mounting / positioning using short taper - Ensured repeat accuracy
    < 0.005 mm

More than 1.000 workpiece clamping variants.

 

The largest modular system for individualists, SCHUNK VERO-S clamps workpieces, pallets, clamping stations, and tombstones via one or more clamping pins and offers the best clamping solution for every machine. Module height extensions offer additional flexibility. With SCHUNK almost everything can be clamped – micron precise and according to your individual requirements.

VERO-S clamping station

For fastening workpiece clamping devices. For very fast and very accurate conversion.

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KONTEC multi clamping vise

For simultaneous clamping of two identical or non-identical workpieces.

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KONTEC power-reinforced single-acting clamping device

For quick and safe clamping. High clamping forces, easy presetting. Optimal for clamping raw and finished parts.

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ROTA-S flex Lightweight Chuck

Increase of machine capacity by weight reduced chucks up to 60%.

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TANDEM clamping force blocks

Compact powerhouses for use in confined spaces. Pneumatic, manual or hydraulic.

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ROTA lathe chuck

Universal with comprehensive accessories. For clamping round and customized workpieces.

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TANDEM clamping force blocks

Compact solution. Hydraulic, pneumatic, or manual actuation. Pneumatically actuated supply with compressed air feed-through.

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MAGNOS magnetic clamping technology

Electro-permanent magnetic clamping technology for maximum holding force and flexibility in the clamping range.

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VERO-S NSL plus – The basis of modern set-up solutions

 

Micron precise and space-saving

The clamping station VERO-S NSL plus forms the basis of the VERO-S quick-change pallet system. Micron precise and space-saving. Firmly mounted on the machine table, every clamping device from the SCHUNK product range can be mounted on the clamping station. Be it the TANDEM clamping force block, KONTEC manual clamping systems,

MAGNOS magnetic clamping technology, ROTA stationary lathe chucks, PLANOS vacuum technology or tombstones of any kind. This offers almost unlimited clamping options for the user. VERO-S quick-change pallet technology stands for extremely precise clamping, and fast and highly flexible conversion.

Further Information

Product details

Solutions

Data sheets

Catalog Stationary Clamping Technology (ZIP, 64,3MB)

Turning with quick-change pallet technology. VERO-S NSL turn for mill/turn centers.

 

 

 

Minimum set-up times! Maximum quality!

 

VERO-S NSL turn demonstrates its advantages on turn/mill centers. Devices can be clamped extremely rigidly and securely due to the high pull-down forces of VERO-S NSL turn.

 

Sectional diagram

 

  1. Fastening by means of T-nuts on the machine table
  2. Locating bolts for orientation on the machine table
  3. Positioning of the centering bolts
  4. Actuation for opening the modules
  5. Actuation for the turbo function
  6. Visual display for turbo monitoring
  7. Flexible short taper (radially rigid, axially flexible)
  8. NSE plus 138 quick-change pallet system
  9. Ring-shaped air distribution
  10. The orientation of the clamping slides is always tangentially

Further Information

Product details

Solutions

Data sheets

Catalog Stationary Clamping Technology (ZIP, 64,3MB)

More versatile. More precise. Faster. VERO-S NSE plus clamping modules

 

 

High-precision centering and secure locking

VERO-S NSL clamping stations provide the basis for flexibility, while VERO-S NSE plus clamping modules complete the functionality of the entire system. Pull-down forces up to 40 kN and the stainless steel, hardened, hermetically sealed design ensures safety, precision, and long service life. Maintenance? Not required!

Your added value

 

  • Patented dual stroke system between clamping slide and piston, provide enormous pull-down forces

    • Pull-down force (Standard) 7.5 kN with NSE plus 138
    • Pull-down force (Turbo) 25 kN with NSE plus 138

  • Holding forces up to 75 kN
  • Designed completely in stainless steel
  • High-quality sealing elements for a long life span
  • Turbo function to boost pull-down force integrated as standard as well as slide monitoring
  • Large flat surface for optimum support and maximum rigidity
  • Pneumatic system actuated with 6 bar

Sectional diagram

 

  1. High-precision short taper centering provides micron-precise connection
  2. Patented dual stroke system between piston and clamping slide provides maximum pull-in forces
  3. Turbo function for reinforcing the pull-in forces
  4. Large surfaces for transmission of pull-in and holding forces
  5. Completely sealed system therefore absolutely maintenance-free
  6. Large flat surface for excellent support and maximum rigidity
  7. Monitoring of the clamping slide position via dynamic pressure possible
  8. Centrally screwed in plug, can be provided with a bore hole to add a blow-out function
  9. Flat seal to protect the interface during machining damps when putting down a workpiece or clamping plate
  10. Cover caps for mounting screws meaning no coolant or chips can accumulate
  11. Entry radii at the clamping pin for fast and secure joining at an inclination angle and center offset
  12. Pneumatic system actuation with 6 bar
 

Further Information

Product details

Solutions

Data sheets

Catalog Stationary Clamping Technology (ZIP, 64,3MB)

Extremely flat. Extremely small. VERO-S NSE mini

 

Small workpieces and light metal cutting tasks. These are the fields of application for VERO-S NSE mini. With a height of 20 mm, the small clamping modules are extremely flat.

 

Your added value

 

  • 20 mm height for maximum use of the machining room in smaller machine tools
  • Small and variable inside micrometers can be flexibly implemented
  • Specialist in tool direct clamping, pallet clamping, and handling
  • Easy and fast retrofitting of every machine
  • Patented drive concept, which transforms the spring-loaded clamping force into a high pull-in force for self-retaining and safe clamping

 

 

  • VERO-S NSE mini is used for direct clamping with double clamping modules and is particularly suitable for:

    • Workpieces handled from machine to machine in a production line
    • Workpieces which would be normally clamped with special clamping devices due to their geometry
    • All small workpieces, which have to be machined from all sides

Further Information

Product details

Solutions

Data sheets

Catalog Stationary Clamping Technology (ZIP, 64,3MB)

Automated machine loading

 

Easy, fast, and safe. VERO-S NSA plus and NSR.

 

Interplay


Large or small-batch production? Automated solutions are increasing in demand, as they reduce downtimes and machine times can be used more effectively. However, precision and safety are still decisive factors.


The palletizing module VERO-S NSA is the micron precise interface to the machine table, while NSR makes a connection between VERO-S quick-change pallet technology and robots possible.

Extremely close to the machine table. VERO-S NSA plus palletizing madule

VERO-S NSA plus provides maximum precision in automation. The complete query functionality is integrated. The sealed system is easy to clean. The taper centering mechanism with flat work surface ensures maximum accuracy..

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From small to large. NSR robot coupling.

The very slim design of the NSR robot coupling enables pallet loading extremely close to the machine table. Low height due to the combination of clamping station and clamping pallet, ensuring maximum use of the machine room. Regardless for which application. From mini to maxi.

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Further Information

Product details

Solutions

Data sheets

Brochure Automated Machine Loading (PDF, 0,6MB)